In this episode of ALPHA WELDER, join Mike from Phoenix Laser Solutions as he showcases a high-precision repair on a plastic injection mold used to create trash can lids. Watch as Mike uses advanced laser welding techniques to fix an engraving error on the mold without needing to fully re-machine it—saving both time and cost.

Thanks to laser welding’s minimal heat input, Mike can work without preheating, maintaining material integrity and protecting nearby sensitive areas like timestamps. He finishes the repair by hand-benching the weld using a stone, ensuring a seamless and polished result ready for re-engraving. This efficient, non-invasive approach offers a practical solution for detailed mold repairs, especially in production environments.

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Don’t miss out on the first US-based ALPHA WELDER episodes🔥

Hosted by our very own Jonathan Filer. New video drops every month!

In this episode of Alpha Welder, watch as Alex demonstrates a bull gear shaft repair for a turbine customer. Learn how laser welding with the ALFlak 1200 allows for precise repairs, minimizing material removal compared to conventional TIG or MIG welding techniques.

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Alpha Laser will be at Fabtech next month! Stop by to see live laser welding demos and try out welding for yourself at our booth. Fabtech is North America’s largest metal forming, fabricating, welding, and finishing event.

When: October 15-17, 2024

Where: Orange County Convention Center, Orlando, FL

Booth: W2841

Promo code: 16186501

Get your free expo pass on us:

Stop by booth W2841 to meet our team and see our technology!

When turbomachinery components face the demands of high-performance environments, downtime is not an option. Traditional repair methods often fall short in terms of speed, precision and durability. That’s where Alpha Laser comes in.

As a leading manufacturer of cutting-edge laser welding machines, we offer a comprehensive solution for turbomachinery repair. Our advanced technology, combined with our expertise in the field, allow you to restore components to peak performance rapidly and reliably.

Alpha Laser specializes in laser welding solutions for critical turbomachinery components, including:

• Blades and Vanes
• Castings
• Diaphragms
• Impellers
• Nozzle Rings
• Seals
• Shafts and Rotors
• Valves

The Alpha Laser Advantage:

• Unparalleled Precision: Laser welding ensures pinpoint accuracy, allowing for delicate repairs without compromising component integrity.
• Rapid Repair Times: Our efficient process significantly reduces repair time, getting parts back in production faster. No post-weld heat treatment is needed using laser welding, saving time compared to processes like TIG.
• Advanced Material Compatibility: Laser welding excels in joining a wide range of materials, including dissimilar metals and exotic alloys commonly used in turbomachinery.
• Minimal Heat Affected Zone (HAZ): The concentrated laser minimizes heat distortion, preserving component strength and geometry.

Our machines are designed to meet the unique challenges of turbomachinery repair, delivering exceptional results every time.

Alpha Laser: A Must-See at IMTS

When: September 9-14, 2024
Where: McCormick Place, Chicago, IL
Booth #: 135524

IMTS is where the creators, the builders, the sellers, and the drivers of manufacturing technology come to connect, be inspired, and find solutions.

Stop by to:

• See live laser welding demos
• Learn about new developments in laser welding technology
• Ask questions
• Free samples
• Meet our team!

See where we are on the floor plan!

Many Alpha Lasers come installed with an advanced WINLaser software that you could be taking advantage of! With this program you can:

The AL-ROCK is an all-in-one laser hardening, cladding & welding robot. Experience high performance for shorter processing times.

Features at a glance:

• 7 different processes with a single machine
• Compact, fully integrated robotic system
• Easy to move with caterpillar track
• Various quickly exchangeable optical systems
• Ready for operation in less than 5 minutes

SEVEN DIFFERENT LASER PROCESSES WITH A SINGLE ROBOTIC SYSTEM

You can perform a wide variety of laser processes with just this one machine.

• Hardening with scanner optics
• Wire deposition welding
• Wobble welding
• Deep welding
• Powder deposition welding
• 3D printing
• Pulse welding

AL-ROCK is designed so you can quickly and easily switch between the various laser applications. Its modular design also gives you the freedom to change application processes easily – whether immediately or later on.

Download data sheet: AL-ROCK Mobil Data Sheet

Service made simple. Remote support, easy cartridge swaps, minimal downtime. We keep it running so you can keep creating.

For more details, download our AL-3D data sheet or fill out the form below.

Print metal, save green. AL-3D sustainable metal printing. ♻️

• Low power consumption (230V / 8A max) keeps energy use down.
• Low volume process chamber minimizes waste.
• Easy storage of precious metals such as platinum, gold, and silver for responsible printing.

See how the AL-3D reduces energy use, minimizes waste, and makes responsible use of valuable materials. Request a demo at alphalaser.com/demo.

Join the Sustainable Manufacturing Movement

The AL-3D Metal Printer is a game-changer for businesses that prioritize both innovation and environmental responsibility. Embrace the future of metal printing and elevate your production to new heights, all while reducing your impact on the planet.

Reduce your footprint, elevate your production. AL3D Metal Printing. For more details, download our AL-3D data sheet or fill out the form below.

Precise Repairs, Extended Tool Life: Laser Welding Solutions for the Tool & Die Industry

Tired of costly mold and die replacements? Alpha Laser offers a superior solution: laser welding. Our laser welding systems allow you to quickly repair components, extending their lifespan and minimizing scrap.

Here’s why our technology is ideal for the tool and die industry:

• Unmatched Precision: Our lasers deliver minimal heat, reducing warping and preserving the integrity of your tools.
• Fast Repairs: Get your molds and dies back in operation quickly, minimizing downtime and production delays.
• Enhanced Tool Life: Laser welding extends the lifespan of your valuable tooling, reducing overall costs.
• Wide Material Compatibility: Our systems effectively weld various tool steels and alloys.
• Proven Durability: Laser welds enhance wear resistance, extending the lifespan of your valuable components.

Alpha Laser US: The precise solution for your tool and die repair needs.

Tell us a little bit about your project & we will guide you to the perfect laser for your operations: