In the middle of a job and your protection glass goes bad? Don’t let this happen to you!
We suggest keeping a minimum of two on hand to prevent a stop in workflow. Dirty or defective protection glass can lead to damaging other optic components, power loss, and inconsistent welds.
For a quote, email us at orders@alphalaser.com
Laser Welding is a superior technology for welding defects in turbine blades.
Laser Welders offer precise control with little heat input.
Heat is not your friend when welding tool steels. We know that heat drives grain growth, and when grain size grows, it becomes weaker. Our lasers introduce such little heat into the workpiece that a bare hand can be laid on the piece when finished welding and the color never changes. Plus, that welded part can be machined immediately.
Turbine blades are complex geometries, which can be difficult to reach with traditional weld methods, such as TIG. Our laser welders offer precision and flexibility that others don’t. With an ALPHA: if you can see it, you can weld it.
Our lasers have the ability to weld dissimilar metals and provide a repeatable process with repeatable results.
Need a machine for long-term turbine blade repair projects? These are the systems we recommend for this application:
The AL-IN is a robust and extremely flexible laser system for laser welding of small and large parts. We are demonstrating the system at International Manufacturing Technology Show (IMTS) in Chicago this fall, so we thought we would share everything you’d want to know before seeing it in person.
The system is available in a 150 W, 200 W, or 300 W power source for welding all common metals, a lifting column with X, Y and Z travel and a control unit for the axes. You can use the integrated touch panel to teach surfaces, access apps for rotary components or to control an optional wire feed system.
The parts to be welded can be positioned independently from the movement system because a wide variety of work tables can be placed in front of the lifting column. You can also weld directly on a pallet truck or pallet. This is possible because the resonator can be turned to the side or back (nearly 360°). The resonator, which sits in a slide rail, can also be placed far forward. This gives you the flexibility to weld both small and large workpieces. The special feature about the AL-IN is that you can adjust using the resonator and never have to move the workpiece.
The AL-IN also comes installed with winLASER automation software and teach modes available in X/Y or Z axis, with multiple axis and laser parameters (power, MS, Hertz rate) savable. We also offer expert training from Alpha Laser welding technicians, with ability to produce quality parts within training period.
Optionally, you can get expansions such as: turn and tilt optics, the patented multifunction foot switch, an Ergo wedge, an axis of rotation, and a wire feed system.
Features at a glance:
View the AL-IN data sheet for full configuration details.
Be sure to check us out this September at IMTS, so you can see for yourself what the AL-IN can do. We are also bringing our ALFlak Max and 3D Metal Printer and will be giving live demos at booth #236048.
Register NowContact sales@alphalaser.com for more information or fill out the form below for a quote.
Laser Cladding can be used to repair anything from a small imperfection to the application of an inch-thick wear-resistant surface. Instead of trashing a part that costs tens or hundreds of thousands of dollars, expensive parts can be repaired and kept in service with laser cladding and be brought into spec for a fraction of the cost of replacing the part.
See below, an Alpha Laser cladding system was used to revive a large worn out steel shaft with laser cladding. The shaft was a large articulating pin, 5″ in diameter and needed .050″ built up over a 6″ long section—so it could then be grinded back to a clean finish.
Want to know more? Contact us for a quote using the form below:
Our ALFlak 900 | 1200 W Fiber Laser has a 3D scanning camera to repair complex geometries via additive manufacturing.
The fiber source model is recommended if your application requires a validated process, e.g., if you wish to weld using the CW (continuous wave) method or pulsed, take advantage of deep welding in sheet metal fabrication, or simply if you require maximum average power. It’s extremely flexible in the selection of laser sources and laser power, with unlimited possibilities in terms of laser applications.
Learn more about mabotics capability: Alpha Laser l Alflak Mabotics Presentation
The laser and movement system can be conveniently operated via the intuitive touch screen. In addition, the laser parameters can also be configured or adjusted during use, by means of the patented multifunctional footswitch. This allows you to remain fully focused on repair, without requiring you to take your hands off the workpiece. The WINLaserNC software is also programmed right on the touch screen.
See complete laser specifications: ALFlak data sheet
Want to know more? Contact us for a demo using the form below:
Water Chillers prevent your system from overheating, which can be especially important during summer months. Without a water chiller, the following could cause your system to overheat:
For a quote, email us at orders@alphalaser.com or fill out the form below.
Are you noticing power loss or a change in your welding spot shape? If so, your laser could be out of alignment and may be causing damage to your machine. We recommend having your laser checked out every six months to keep your system functioning properly.
To avoid unnecessary expenses, contact us at service@alphalaser.com to schedule a service appointment!
The closed powder circuit ensures more safety at work because the operator doesn’t come into contact with the powder during the entire printing process. Specifically developed for the precision mechanics, medical technology, dental and jewelry industries, as well as research and development laboratories, out 3D printer offers optimum detail accuracy, precision and maximum safety in handling the laser and the metal powder.
Shown above: 3D printed flexible “snake” made of Bronze.
Intelligent cartridge system for safe and economical powder handling.
The unpacking station.
For more details, download our AL-3D data sheet or fill out the form below.
We recommend having your optics inspected every six months, as dust can lead to micro-cracks in the internal mirrors. Micro-cracks and dirty protection glass can both lead to power loss. Therefore, we also suggest keeping extra protection glass on hand to prevent a stop in workflow.
Send us your optic to clean and inspect. We have loaners available so that your laser remains up and running! Learn more about our loaner program.
Contact service@alphalaser.com for inquiries.
You can also fill out a form below:
Our new ALFlak 1200 W Fiber Laser has a 3D scanning camera to repair complex geometries via additive manufacturing. This fiber laser cladding system is also available in 900 W.
The fiber source model is recommended if your application requires a validated process, e.g., if you wish to weld using the CW (continuous wave) method or pulsed, take advantage of deep welding in sheet metal fabrication, or simply if you require maximum average power. It’s extremely flexible in the selection of laser sources and laser power, with unlimited possibilities in terms of laser applications.
Learn more about mabotics capability: Alpha Laser l Alflak Mabotics Presentation
The laser and movement system can be conveniently operated via the intuitive touch screen. In addition, the laser parameters can also be configured or adjusted during use, by means of the patented multifunctional footswitch. This allows you to remain fully focused on repair, without requiring you to take your hands off the workpiece. The WINLaserNC software is also programmed right on the touch screen.
See complete laser specifications: ALFlak data sheet
Want to know more? Contact us for a demo using the form below:
